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Quality Control Equipments
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Sr. No. | Process | Characteristics to be Checked | Measuring Instruments | Quantum to be Checked |
1. | Raw Material Inspection | Purity | Spectro Analyzer | Randum Sampling |
2. | Melting & Casting | Charge Quantity | Weighing Scale | Randum Sampling |
Temperature | Thermo Couple | 100% | ||
Chemical Composition | Spectro Analyzer | 100% | ||
3. | Billet Cutting | Appearance | Visual | 100% |
4. | Extrusion | Temprature | Radiation Pyro Meter | Randum Sampling |
Dimensions | Micro Meter | Randum Sampling | ||
5. | Shell Inspection | Dimensions | Micro Meter | Randum Sampling |
Appearance | Visual | 100% | ||
6. | Pilgeration | Dimensions | Micro Meter | Randum Sampling |
Appearance | Visual | 100% | ||
7. | Drawing Process | Dimensions | Micro Meter | Randum Sampling |
Surface | Visual | 100% | ||
8. | Straighenting | Dimensions | Micro Meter | Randum Sampling |
Straightness | Visual & Measurement | Randum Sampling | ||
9. | Eddy Current Test | Syrface & Internal Defects | Eddy Currunt Testing M/c. | 100% |
10. | Finish Cutting | Length | Measuring Tape | 100% |
11. | Hydrostatic | Leakage Defect | Pressure Gauge | 100% |
12. | Pre-Inspection | Deburring | Deburring Tools | 100% |
Dimension & Length | Micrometer | 100% | ||
Measuring Tape | 100% | |||
13. | Annealing | Temprature | Thermo Couple | Batch wise |
Speed | Speed. Controller | Batch wise | ||
14. | Dimensional Check | Outer Dia., Wall Thickness | Micro Meter | 100% |
Length, Straightness | Measuring Tape | 100% | ||
15. | Visual Inspection | Surface | Visual | 100% |
16. | Chemical Analysis of Final Product | Chemical Composition | Spectro Analyser | Randum Sampling |
17. | Mechanical Properties Test | Microscopic Examination | Microscope | Randum Sampling |
Expansion Test | UTM | Randum Sampling | ||
Flattening Test | UTM | Randum Sampling | ||
Hardness Strength Test | UTM | Randum Sampling | ||
Yield Strength Test | UTM | Randum Sampling | ||
Mercurous Nitrate Test | Chemical Lab | Randum Sampling | ||
18. | Packing | Marking & Packing | Customer's Requirement | 100% |
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